In the era of green energy and precision manufacturing, ultra-fine glass powder (200-300 mesh) has emerged as a critical material for solar energy, electronics, and advanced construction. Shanghai Clirik Machinery Co., Ltd., a pioneer in grinding technology, proudly unveils the HGM-200/300 Ring Roller Mill — a revolutionary solution engineered to deliver unmatched precision, energy efficiency, and intelligent control for glass powder production, empowering industries to capture high-value market opportunities.
I. Technological Breakthroughs: Precision Engineered for Glass Grinding
Clirik’s HGM-200/300 Mill integrates German drive systems and Japanese wear-resistant materials, addressing industry challenges like inconsistent particle size, high energy consumption, and metal contamination:
- Precision Classification & Adjustable Fineness
- Equipped with a turbo-classifier and variable frequency control, it achieves precise adjustment within 200-300 mesh (74-48μm), with particle concentration D97≤±3μm, exceeding industry benchmarks.
- Dual-channel dust removal ensures purity ≥99.5% and metal impurity <0.01%, meeting stringent requirements for solar backsheet coatings and electronic encapsulants.
- Energy Efficiency: Cutting Costs, Boosting Sustainability
- Optimized layer-pressure grinding geometry combined with Siemens IE4 motors slashes energy consumption to 1.8kW·h/t, reducing OPEX by 50% vs. traditional ball mills (saving over $30,000/year for 10,000-ton output).
- Patented heat recovery module recycles grinding heat for raw material pre-drying, enhancing overall efficiency.
- Durability & Smart Maintenance
- High-chrome alloy + tungsten carbide rollers extend service life to 10,000 hours, minimizing downtime.
- Modular design enables rapid disassembly, while IoT-enabled remote diagnostics provide real-time alerts for predictive maintenance.
II. Working Principle: Four-Stage Intelligent Grinding System
- Pre-Crushing: Glass raw materials (<5mm) are fed into the grinding chamber via screw conveyor.
- Multi-Layer Grinding: Centrifugal force drives materials through three grinding zones, where rollers exert shear-compression forces for progressive refinement.
- Dynamic Classification: Airflow carries particles to the classifier; fine powder (200-300 mesh) is collected, while oversized particles recirculate for regrinding (99% collection rate).
- Closed-Loop Eco-Production: Full negative pressure operation with pulse dust removal + activated carbon adsorption ensures emissions <10mg/m³, complying with EU ATEX standards.
III. Global Industrial Impact: Why 200-300 Mesh Glass Powder Matters
1. Solar Energy: Accelerating the Green Transition
- As a key reflective coating material, Clirik’s glass powder boosts PV module light absorption by 15%-20%, driving efficiency breakthroughs for PERC/TOPCon cells.
- Case Study: A top-tier solar manufacturer increased hourly output to 8 tons with annual savings exceeding $750,000.
2. Electronics: Enabling 5G & Semiconductor Innovation
- High-purity glass powder enhances thermal conductivity and mechanical strength in epoxy encapsulants, critical for miniaturized 5G components.
3. Circular Economy: Transforming Waste into Wealth
- Recycled glass (e.g., construction debris, LCD panels) replaces mined quartz in fire-resistant gypsum boards and self-leveling mortar, with annual recycling capacity up to 50,000 tons per line.
IV. Why Clirik? — Trusted by 1,200+ Global Partners
- R&D Leadership: National-level lab + 30 patents, supporting custom solutions (1-20t/h capacity).
- Global Service: Regional hubs in Germany, Vietnam, and Mexico ensure 15-day spare parts delivery.
- Turnkey Partnership: Free trial grinding + process optimization + on-site training included.
Act Now to Transform Your Production!
Visit [www.clirik.com] for details!
Whatsapp: +86 180 0164 2498 Email: sales@clirik.com